Factory Layout Design & Machines Selection
Since 2004, we have successfully designed or redesigned over 60 garmenting factories, accommodating various sizes (from 100 to 5,000 workers), diverse architectural styles (ranging from single-story to seven-story buildings), and a spectrum of technological complexities (basic to highly automated).
Cover all types of products (T-shirts, polo's, hoodies, pants, underwear, brass, trousers of any kinds - 5 pockets denim, chino, cargo - jackets, shirts, overall, sportswear, workwear & military, protective clothing)
Factory layouts adhere to internationally recognized BEST PRACTICE STANDARDS regarding social compliance and consistently pass all audits successfully.
Our factory designs prioritize the health and wellbeing of workers. ENGAGED EMPLOYEES CONTRIBUTE TO A SUCCESSFUL ORGANIZATION. Our GREEN FACTORIES projects in Asia are setting new benchmarks in their respective regions.
Based on in-depth technical knowledge of Garmenting Industry, the technology & equipment’s & machine selection is made by carefully chosen the latest available options and automation to provide the highest ROI for the client.
Project deliverables
- Annalyse the refference sample (provided by Client)
- Calculate SAM/SMV - choose technologies - calculate required machines & equipments
- Indicate machine class and all technical details
- Recommend machines & equipment suppliers
- Design the layout of the complete Factory & Calculate Factory capacity
- Calculate manpower & Productivity
- Indicate BEST PRACTICE Headcount & Organigram
- At request we can support in price negotiation with the machines & equipment suppliers, in order to get the best deal
Factory design covers: Manufacturing area (Cutting – Sewing – Finishing) + Warehousing & Logistic (Fabric & Accessories + Finished Goods) + Social Area (Dressing & Lockers, Canteen, Rest rooms & Toilets, Prayer room, Recreation area) + Office + Utility & Mechanics & Technical.
At request we can address the Structural and Architectural design of the building & Utility requirements (electricity, gas, water, air compressed, etc)
Factory design is the starting base for a Feasibility Study, Banking evaluation or Structural Architectural work for the Building Permit.
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Project
Factory layout design & technology selection
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Countries & Clients
Germany (TRIGEMA), Romania (MATEICONF), Turkey (SIK MAKAS, KARDEM, OZAK, EROGLU, TAYPA, SOKTAS), Serbia (KAIZEN), Bulgaria (GREEN VILLAGE, SAHINLER), Egypt (ETF, EROGLU, SAHINLER), Ethiopia (ALMEDA), Sudan (SUR), Qatar (SUR), Nigeria (OSC CLOTHING, CAXTON), Iran (KHOY), Pakistan (SOORTY, LUCKY TEXTILE), Bangladesh (INTERFAB - ECOFAB, VIELLATEX - ECOCOUTURE, JMS, NASSA, ANANTA, BEXIMCO)