Need help? Email us:

[email protected]

Planning & Sampling & Reducing Lead Time

Planning & Sampling & Reducing Lead Time

2016 - 2018 - 2022 - 2024

Reducing Lead Times of the orders is one of the hardest thing to achieve nowadays.

Achieving outstanding results by training all Pre-Production Team, set up BEST PRACTICE JD & SOP, implement FAST FASHION mechanism based on REAL-TIME connectivity of Team members.

Synchronization of all Team members is made using a specific application software called CP - CRITICAL PATH which connects all Pre-Production Team (Team Leader, Merchandiser, Planner, Product Developer, Purchaser, Pattern maker & Assistant) with the Sample room - Embroidery - Printing - Washing - QA

Project is a combination of consultancy & software focusing on 4 elements:

  1. reducing lead-time of samples (from SOR – Sample Order Request, Pattern Making, execution till Sample QC with KPI of 3 days – non-washed products, 4 days washed products, considering that raw materials are available in stock)
  2. reducing lead-time of order (MACRO-PLANNING – synchronizing all processes automatically and calculate WINDOW OF PLANNING for each order)
  3. increasing Productivity in Sample room (KPI depends on style complexity – 4x SAM)
    • – 5 pockets trousers = 6-8 pcs/day/operator
    • – chino trousers = 4-6 pcs/operator/day
    • – cargo trousers = 3-4 pcs/operator/day
    • – woven shirts & denim jackets = 4-5 pcs/operator/day
  4. MICRO-PLANNING – executing Production Planning of Orders on Sewing lines according with WINDOWS OF PLANNING, Available capacities and KPI (Manpower – Overall Efficiency – Working time – SAM of style) 

Past years shows an increase importance given by the International buyers over the SHORT LEAD-TIMES capabilities of suppliers. This become a game changer.

SHORTER Sample Lead Time gives an advantage of a LONGER Production duration with better Productivity.

Project deliverables

We have clients which reports more orders because Client trust the result of this project, transparency and reliability.

  • Project

    Planning & Sampling & Reducing Lead Time

  • Countries & Clients:

    Turkey (SIK MAKAS, TAYPA), Egypt (IFC project), Ethiopia (ALMEDA), Uzbekistan (BTC), Pakistan, Bangladesh (NASSA, JMS, ANANTA)

Other Projects