Digitalization / Smart Factory / IoT
SMART FACTORY – DIGITAL PACKAGE is a complete Operational software set of apps integrating all your Garmenting Operations, CUT TO PACK, all types of equipment’s & all machines brands, all ages (new or old), all types of workstations (sewing, ironing, QC, packing).
Depends on project budget, we offer two version of data collection – IoT (directly connected with the electronics of the sewing machine) or QR CODE SCANNING (similar with RFID).
Guaranteed 10% productivity growth, reduced ROI of 1.5-2 years makes a great investment motivation to become more competitive in the market
SMART FACTORY – DIGITAL PACKAGE integrate:
- – PMS– Production Monitoring System – amazing data collecting system from each machine
- – counting QUANTITY
- – calculate OVERALL EFFICIENCY for operators, line, factory
- – Tabs changing colors based on set levels of Overall Efficiency
- – automatically registration of OFF STANDARD TIME (Loss Time)
- – QA – Quality Assurance– complete coverage of the QA system
- – Digital Traffic Light – Rowing QC
- – End Line QC – registration of the 2nd quality defects (measurements, fabrics, accessories, printing, washing, etc)
- – End Line QC – sewing defect registration (operator which produced a defect is getting warned alarm on his tablet)
- – End Line QC – digital measuring garments using BAGEL – Digital Tape Measuring device
- – IE – Industrial Engineering – technical tools able to deliver MEDIA content directly in the Shop Floor tablets
- – TECH PACK available on tablet
- – VIDEOS – SEWING BEST PRACTICE – available for DIGITAL TRAINING of operators
- – MM – Mechanical Maintenance– professional apps to manage all mechanics and spare parts for a factory
- – REAL-TIME call maintenance call from operators to mechanics / REAL-TIME status of engaging mechanics
- – Spare parts consumption per machines
- – Maintenance operations per machines
- – Preventive maintenance
- – Mechanics DIGITAL TRAINING & Troubleshooting guide available on tablets
- – PMS– Production Monitoring System – amazing data collecting system from each machine
Regardless of your operation size (small – medium or large) or types of garments (knits, woven’s, PPE), SMART FACTORY – DIGITAL PACKAGE helps everyone to get focused on the objectives by providing more than 99% data accuracy collection.
This gives strong support for Supervisors & Managers to take effective decisions without losing time to find out data’s.
DATA ARE AVAILABLE REAL-TIME, YOU JUST NEED TO TAKE THE RIGHT DECISIONS,
Project deliverables
- 10% productivity growth guaranteed
- Digitalization of the Garmenting operation CUT TO PACK (Cutting - Printing & Embroidery - Sewing - Washing - Finishing & Packing)
- REAL-TIME data collection from machines
- LINE BALANCING dashboard allowing Line Supervisors & Managers to take the right decisions based on data's
- KANBAN - VISUAL MANAGEMENT - Tabs changing colors based on OVERAL EFFICIENCY - workers motivation
- ONE SHOP STOP - complete ecosystem integration - Production - Quality - Industrial Engineering - Mechanics
- Posibility of integration with any ERP using API for a smooth data sync between the two systems
PRODUCTION IS NOTHING WITHOUT CONTROL !
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Projects
Digitalization / Smart Factory / IoT
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Countries & Clients:
Romania (MATEICONF, MILBRO, MGA), Turkey (SIK MAKAS, DECENT MODA), Egypt (EROGLU, CHAMPS LAND), Pakistan (GREEN APPAREL), Bangladesh (BEXIMCO), India (ASIAN FABRIX)