Smart Factory - Digital Package - IoT

REAL-TIME DATA COLLECTION based on IoT technology, works on any brand of machines & equipment’s, of any age (15 years old or brand new.

Covering various Manufacturing operations: Textile & Garments, Home Textile, Automotive (Seats, Seat belts, Steering wheels), Furnitures, Shoes, Bags.

CUT TO PACK integration of all equipments: Cutting room, Sewing – Ironing – QA, Printing & Embroidery, Washing, Finishing – Ironing – Packing.

SMART FACTORY – DIGITAL PACKAGE guarantee minimum 10% Productivity growth by creating an eco-system:

• • 1. PMS IoT – PRODUCTION MONITORING SYSTEM – amazing IoT data collection from each machine
    • – counting PRODUCED QUANTITY
    • – calculate OVERALL EFFICIENCY for operators, line, factory 
    • – register OFF STANDARD TIME – loss time
    • – Dashboard TV display in each line showing Supervisory KPI of the line – LINE BALANCING, PRODUCED QTY, OFF STANDARD TIME, LOW EFFICIENCT OPERATORS, QUALITY KPI
  • 2. QA – QUALITY ASSURANCE – complete coverage of the QA system
    • – Digital Traffic Light – Rowing QC
    • – End Line QC – 2nd defect registration of the reasons (fabrics, accessories, etc)
    • – End Line QC – sewing repairs defect registration (once a sewing defect identify, the operator which produced that sewing is getting a warning alarm on his tablet
    • – End Line QC – measuring garments using BAGEL – Digital Tape Measuring device
  • 3. IE – INDUSTRIAL ENGINEERING – technical tools able to deliver MEDIA content directly in the Shop Floor tablets
    • – TECH PACK available on tablet
    • – VIDEOS – SEWING BEST PRACTICE – available for DIGITAL TRAINING
  • 4. MM – MECHANICAL MAINTENANCE – professional apps to manage all mechanics and spare parts for a factory
    • – REAL-TIME maintenance call from operators to mechanics / REAL-TIME status of engaging mechanics
    • – Spare parts consumption per machines
    • – Maintenance cost per machines
    • – Preventive maintenance
    • – Mechanics digital training using videos on tablets
    • – Optional AR – Augmented Reality – training and troubleshooting
  • 5. iHR – INTERACTIVE HUMAN RESOURCE – calculation and display interface to the workers & staff
    • – Registration of attendance ACTUAL WORKING TIME – REAL START TIME & END TIME
    • – DIRECT INTERACTION between operators and factory management; exchange notifications on tablets
    • – REAL-TIME SURVEYS and rating OPERATORS SATISFACTION LEVEL
    • – Calculation of BONUS SYSTEM or PIECE RATE SYSTEM è transparency
    • – CHAMPIONSHIP CHALLENGES where operators from same operation are challenged to compete each other

ANDROID TABS INTERFACE, user friendly, background changing colours based on Overall Efficiency for a quick Operator visual understanding of their performance, quality defects displayed on Tabs, salary & bonus calculation available directly to Operators.

Once you start using it … you cannot get enough of it !